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JPI 930 Install Costs?

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JPI 930 Install Costs?

Postby James Turner » Thu Mar 01, 2012 2:36 am

Hi All,

 

I'm wanting to install a JPI 930 into my -180.

Before I embark I was hoping to get a 'real world' idea of installation costs of the 4cyl 2 tank model. One shop quoted me 100 hours to install which seems unreasonable but who knows...

Anyone out there have any experiences with this unit they'd be willing to share?

Regards,

James.

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Re: JPI 930 Install Costs?

Postby Mark Anderson » Thu Mar 01, 2012 3:24 am

James, I had one installed about 2 years ago however it was done in conjunction with a whole new panel and avionics. I don't remember the labor being that bad. I know it does involve draining and calibrating the fuel tanks. I was thinking n the $2000 range for labor. I love mine. Having accurate fuel quanity and fuel planning data alone was worth the cost to me. I am not sure where you are located but you could call Rowan Jones at Ron Collins in Henderson, KY. They did mine . I am sure he could give you a ball park price over the phone. Below is his number:

 

270 827 1163

Good luck,

Mark

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Re: JPI 930 Install Costs?

Postby James Turner » Thu Mar 01, 2012 3:47 am

Hi Mark,

 

Thanks for the quick reply. I'm located in New Zealand so we only have a few avionics shops to choose from down here...

$2000 seems far more reasonable. I guess that is ~20 hrs at ~$100 an hour...

I may give Rowan a call anyway to get a better idea of what I'm in for.

Thanks again,

James.

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Re: JPI 930 Install Costs?

Postby Don Ostergard » Fri Mar 02, 2012 6:26 pm

I'm not up on JPI 930 installations but I did have an 830 installed in my 250 1-1/2 years ago. I had a number of other things done at the same time so I can't give you a precise installation figure but I believe 20 hours to install a 930 is unrealistically optimistic. Remember, your shop will need to remove a lot of 50 year old wiring and plumbing before they can even begin the new installation which itself is a lot of work. I would suggest 40 hours minimum, based on my experience with the 830.

 

Some other observations:
(1) I assume your installation will include an OAT feature. My remote JPI OAT probe was installed midway up the pilot's side of the fuselage, just behind the firewall. A simple and seemingly sensible location. Bad choice. The OAT probe picks up engine heat while in flight with the result that the temperature readout consistently displays an OAT that is 2 degrees C warmer than does my old original "meat thermometer" unit. If this inaccurate OAT information was being fed into a sophisticated avionics suite the magic calculations arising from it would be worthless. Installing the remote OAT probe in a different location will almost certainly involve additional labour, but whatever you do don't mount yours where mine is.
(2) Put some serious thought into where your 930's display is going to reside in your panel, as it may be difficult to read if your angle of sight is too oblique. Once again I can't speak with authority about the 930, but I can tell you that my 830's display is unreadable beyond 45 degrees. This difficulty of reading the display at oblique angles is virtually impossible whenever the display is bathed in direct sunlight. If your display is mounted on the far side of your panel and you need shield it from the sun with your right hand while simultaneously craning your body over the co-pilot's seat to read it you would be well advised to either fly alone or at the very least have an understanding passenger.
(3) I am acquainted with a number of owners who have various models of JPI equipment in their planes and every one of them reports trouble-free experiences. My unit was the exception, giving numerous spurious and erratic readings almost from new. My dealer spent a lot of time trouble-shooting and working with JPI's very good tech support people. JPI finally sent me a loaner unit so that they could have a look at my faulty unit. They replaced my unit with a completeley new unit without argument. The only problem is, their policy is to NOT compensate the dealer for warranty labour. Based on my dealer's shop rate, I would guess that my dealer has something like $800 invested in warranty labour in my unit which must be classified as "goodwill". I am grateful that (1) my avionics shop and my aircraft maintenance shop are sister companies, so there is no "passing the buck", and more important (2) that we have enjoyed a good, constructive working relationship that spans almost two decades. JPI evidently makes a very good product which they stand behind. I have no intention of slagging them over their warranty labour policy but sometimes things do go wrong and when they do there is no substitute for dealing with people who have become your friends.
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Re: JPI 930 Install Costs?

Postby N3322G » Fri Mar 02, 2012 6:34 pm

Don,

 

Excellent post. Thanks for sharing.

The OAT digital Davtron probe is just below the pilot window on the Twin - great location for a twin but I hadn't thought about engine heat for a single. Thanks for bringing that point up in such a positive manner.

Pat

 

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Re: JPI 930 Install Costs?

Postby James Turner » Fri Mar 02, 2012 10:23 pm

Thanks for the insight Don,

 

As luck would have it my aircraft was completely restored by a previous owner back in 1999 and all the old wiring etc was replaced at that time. Hopefully, this should still be in reasonable condition.

Regarding placement, I'm looking to mount the 930 at the top of the central radio stack (Ron and John's panel). The idea behind this is that I didn't want to mount it on the co-pilots side for exactly the reasons you stated but I didn't want to embark upon unnecessary panel surgery to mount it near the 6 pack either...

Sorry to hear about your warranty issues Don; I guess we all have to 'roll the dice' to a certain degree with things like this... But you make a very good point about the relationship between the avionics retailer and the installer...

Regarding the OAT placement; does JPI have a recommendation as to where to place the probe?

Thanks again for sharing,

James.

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Re: JPI 930 Install Costs?

Postby Edward Pencosky » Fri Mar 02, 2012 11:33 pm

Got quote last week to install a 830 in my 260c In Connecticut.price was around $2500.2 1/2 to 3 days work. Keep in mind the 830 doesnt tie into the tank sensors,so add time to do that. Florida price was $1800.
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Re: JPI 930 Install Costs?

Postby Mark Anderson » Sat Mar 03, 2012 2:30 am

Don,
You are right about the labor involved of a 930 install. I called the shop that did mine and the cost of a stand alone install would be more in the $7,000.00- $8,000.00 range. Initially I had some issues that were caused by 2 bad fuel flow transducers and a unit that was set up for fuel injected instead of carb. After the bugs were worked out everthing has been good. My shop ate the labor. I have not noticed if my OAT is off by 2 degrees as the 930 is my only OAT source. I had the 930 installed where the original engine instruments were located on the copilot side. That was the beauty to me was to get rid of the old instrument cluster. I don't recall ever having a problem with glare. The only time I have an issue is if I wear certain sun glasses it blocks some colors. I think it has something to do with the polarization. I keep a pair of Ray Bans in the plane that I fly with. I had this same problem flying the glass panel on the Canadair Regional Jet. It has a manuel dim feature that i like for night. The 930 also has a remote auxillary display that is mounted below my CDI that gives a constant MP and RPM read out. It also will flash any out of range limitations. My favorite is "LFT AUX 0 or RHT AUX 0" this is about the same time I get the elbow to the ribs from the wife to change tanks. The downloaded data from the 930 has helped me confirm everything from a bad magneto to carb ice.

 

James,
I would not put the 930 in the radio stack. I would save that space for something you would look at far more like a GTN 750 moving map. On take off and landing it is not that important. Once I get it leaned in cruise flight I am done except for the flashing zero fuel and the elbow. Also it will cross fill with your 530/430 and display the fuel flow and fuel endurance/planning information on the Garmin. Save the center stack for something that is going to give you more situational awareness on an instrument approach. Just my 2 cents!

Good Luck

Mark

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Re: JPI 930 Install Costs?

Postby James Turner » Sat Mar 03, 2012 9:34 pm

Thanks Mark,

 

That's the figure I was afraid of... $7-8000 for install makes for a pricey bit of kit. I understand also that calibrating the fuel quantity sensors is no small task either with the unit having to be sent back to JPI for final calibration?

Regarding the location; I don't think a GTN750 or even a 530W will ever be in my budget so I'm thinking I may as well fill the stack with something 'pretty' and it will save panel surgery and $$'s. That said, I've attached a couple of pictures. The current panel and a mockup option. Comments would be appreciated.

I should add that my mission profile is primarily VFR with the occasional 'light IFR' where the situation warrants.

Cheers,

James.

P.S. Really nice panel Mark.

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Re: JPI 930 Install Costs?

Postby Mark Anderson » Sat Mar 03, 2012 10:46 pm

James, looks nice! What is your reason for wanting the 930? Are you're engine gauges bad ? Are you planning to cut a new panel? Is that the area in black or are you just plugging the holes? Wich one is the current panel? With what you have now, I think the money may be better spent on a GPS with a moving map. It looks like you will be pushing 15k $ on the 930. Not trying to talk you out of the 930 it is a great instrument to have,but I think you would get more enjoyment out of a Garmin 530 for close to the same money. Do you currently have the Aspen installed? I am not sure if I would do the 930 unless you cut a whole new panel. In most cases the actual panel is the least expensive in the whole process. Sorry for all the questions , just trying to get the big picture? I wish I was in New Zealand! How is the weather?

 

Thanks

Mark

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Re: JPI 930 Install Costs?

Postby Zach Grant L1011jock » Mon Mar 05, 2012 5:21 pm

James,
On your panel plan, you will be severely disappointed if you cut it that way, with the radio stack descending below the yokes as the depth you can work with there is only suited for very shallow items, as there is a cross cable that interferes. The radios you have penned in are certainly way too deep to fit there!
-Zach
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Re: JPI 930 Install Costs?

Postby DAVEG24 » Mon Mar 05, 2012 11:50 pm

Don,

 

Here's a suggestion which "may" help with the erroneous temperature readings. The original "meat" thermometer had a brass cover sleeve that screwed on to the probe. I put a Davtron thermometer in the same location, and had the same problem. So I took that cover from the old thermometer and checked first to see if it was the same thread as on the new therm probe. It was. Next step was to cut the sleeve back so it covered the probe, with maybe 1'4 inch beyond. I used a lathe, but a hacksaw and file will work just as well. I've been very pleased with the result. Temps are far more accurate, and sunlight and whatever heat escapes from the engine does not interfer with the accuracy of the probe. If you still have that sleeve, maybe you should give it a try. If I were to install a temp probe again, I would stick it in the wheel well, or under the wing somewhere.

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Re: JPI 930 Install Costs?

Postby Mark Anderson » Tue Mar 06, 2012 12:39 am

Don and Dave, my JPI probe has a sleeve around it similar to what you are describing on the meat style OAT. Also mine is installed on the copilot side on the bottom of the fuselage close to the center of the wing. Not sure how much the exhaust on the pilot side would affect the temp. I am thinking of installing a back up OAT so I can check mine.

 

Thanks

Mark

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Re: JPI 930 Install Costs?

Postby James Turner » Tue Mar 06, 2012 3:14 am

Hi All,

 

Thanks for your responses.

Just had a quote back from one of the larger avionics shops here in NZ; about NZD 4000 for the 930 install. That seems pretty good although I guess I'm dealing with 4 cylinders and two tanks as opposed to 6 cylinders and four tanks as with the -250.

It seems almost universally accepted that mounting the -930 in the stack is a bad idea. Point(s) taken; I'll have a re-think. Possibly recutting the right panel (Ron and John's) and mounting it there might be the best solution.

Mark - The current panel is the top panel; the mockup is just google sketchup. I was trying to get away with using the current panel and blocking up the spare holes; maybe that'll have to change. The current engine instruments are OK although the MAP is 'sticky' and the fuel qty is virtually useless; really only indicates full or empty. I also find the parallax error irritating. The main reason for an engine monitor is a way for me to rationalise the single engine safety aspect of what we all do here. I should say that the majority of my flying experience has been in jets of one kind or another and I find it somewhat disconcerting to be trusting my safety to second guessing a single piston engine and 50yr old gauges. Why the -930? The main reason is that it is STC'd primary and includes functions like carb temp etc which means everything is monitored and alarmed and clears a lot of panel space. It is more of an integrated system warning panel than solely an EDM.

Regarding the Garmin GPS's. Although they are obviously a great unit they are of 'limited' added value down here in NZ. We don't have WAAS, XM or even ADS-B so apart from GPSS (I don't have an autopilot) and visualising holds and procedure turns I'm not sure that they add much over my existing GX50. Also, if the box fails then you lose a lot of gear in one hit. If I get the Aspen then I have a moving map (of sorts). Having said that I have been offered a second hand 430W which I may look at.

Zach- Thanks for that. It's just google sketchup cutting (and pasting) at the moment but having the stack below the yokes is obviously not a smart thing to do. Cheers.

Thanks again for your inputs. All the suggestions are very welcome and very helpful.

Cheers,

James.

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Re: JPI 930 Install Costs?

Postby Edward Pencosky » Tue Mar 06, 2012 3:56 am

Gee I had same problem with Temp readings on my bird.I got the meat probe and left it LONG and did a different test.Back in 06 I got a divorce and had to buy my plane from my wife so I called her and said I need a hand.Low and be hold she came to airport to help me.I told her to sit on wing as i needed to do a test with the temp probe. AS she sat on the wing I added full power watching her eyes bulge wide open.I climbed to 3 thousand thinking how heart less she was in the divorce and for making me buy all my toys back and much more ,she even told the judge i shorted her 32 cents in something.She yelled what do you want me to do? I said put the probe where its warm and out of engine heat slip stream. Guess what? the temp gauge went to 98.6 and worked perfect. I looked at her and said today is my day and lowered the wing .......Now I fly with a smile and don't even worry if the gauge is off.. EDDIE
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Re: JPI 930 Install Costs?

Postby Don Ostergard » Wed Mar 07, 2012 4:31 am

But seriously, folks......

I have a windowless, unheated hangar. If I'm in the hangar and the engine is stone cold, and compare the OAT readout on my JPI probe with the readout on my "meat thermometer" probe, the temperature values shown will be identical. If I am parked outside, with the same sun shining on both probes at the same time (both probes being situated on the same pilot's side of the plane) again with the engine stone cold, the temperature readouts will once again be identical.

But if I start the engine, warm it up and go flying, the JPI (which has its probe just an inch behind the firewall) will show an OAT reading that is 2 degrees C warmer than my "meat thermometer" OAT thermometer which is mounted in the lower front corner of the pilot's window. There's nothing wrong with the JPI reading. It is giving a perfectly accurate reading of the ambient temperature where it happens to be situated. In other words, the engine is throwing off a lot of heat. I should have known better than to have mounted it right behind the engine compartment (and in my case, about 3 inches behind the big single muffler) of my 250.

I like Dave Gitelman's idea of mounting the probe in the wheel well. In fact, I wish I had mounted it almost anywhere else. One of these years, I'm going to paint the plane and when I do I'm going to move it.

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Re: JPI 930 Install Costs?

Postby James Turner » Fri Sep 21, 2012 11:04 pm

Hi All,

Sorry to dredge up an old post but I am one week into my new panel install and all seems to be going well.

We are at the stage of installing the OAT probe and I recall the discussions in this thread confirmed to me that it was not a good idea to mount it behind the firewall.

One option that makes sense is to mount it in the right side (single muffler at the moment) main gear well. I'd really appreciate some thoughts on this location from those with a lot more Comanche experience than me...

Thanks again,

James.

P.S. The attached picture is what I am hoping to achieve and where I'm at to date...

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Re: JPI 930 Install Costs?

Postby N3322G » Sat Sep 22, 2012 12:36 am

Posting the after and before photos is pretty funny - thanks for the giggle
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Re: JPI 930 Install Costs?

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Re: JPI 930 Install Costs?

Postby Don Ostergard » Thu Sep 27, 2012 12:20 am

Hi, James-
I'm the one who lamented having mounted the OAT probe right behind the firewall and the inaccurate temp readings that resulted from doing so. My plane is in the paint shop as we speak; I had them remove the probe and fill in the hole. (and tape up the wires for now). In the coming weeks we'll be gutting the interior and reupholstering it. At that time I plan to reroute the OAT probe to a main gear well. I'd be interested to learn from your experience in doing so. And, if it turns out that we get the task accomplished first, we'll share our findings as well.

Don Ostergard ICS 3263
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Re: JPI 930 Install Costs?

Postby James Turner » Thu Sep 27, 2012 9:39 pm

Hi Don,

Yes your comments were at the forefront of my thinking to carefully consider where I place the OAT probe...

I emailed JPI and they said they do not have a preferred location but indicated that the gear well would be a better option than behind the firewall. As an aside I have seen mention of mounting the probe just in front of the lower right corner of the wind shield. Not sure if this would still have heat issues or not??

I'm at the unenviable stage of having to remove the internal liners and floor boards to replace the fuel sender wires. Any advice would be appreciated as at the moment I can't see any obvious way of getting the side liners off... I'm assuming you don't have to pull the (glued in) carpet out first??

I'm away for a couple of weeks now so won't have the chance to get back into the refit until I return but I will certainly let you know how I get on.

Cheers,

James.

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Re: JPI 930 Install Costs?

Postby Don Ostergard » Sun Dec 09, 2012 12:16 am

Previously in this thread I lamented the erroneous OAT readings on the JPI 830 that we installed in our '59 250 a couple of years ago. We had installed the OAT probe immediately behind the firewall without having given any thought to the amount of heat thrown off the engine, with the result that our OAT readings in flight were consistently 2C high.

We recently had the Sturdy Bird repainted and reupholstered (I'll be turning 70 in a couple of months and I want to start the second half of my life with a nice airplane) which gave us the opportunity to relocate the OAT probe. We now have in mounted in the left wheel well - out of sight, out of drag and away from any heat source. Our OAT readings are now accurate.

I am indebted to Dave Gitelman for making this suggestion.

I will try to attach a photo of the new installation. The photo is looking toward the front of the plane.

Don Ostergard ICS 3263

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Re: JPI 930 Install Costs?

Postby James Turner » Wed Apr 10, 2013 6:06 am

 
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Re: JPI 930 Install Costs?

Postby N3322G » Wed Apr 10, 2013 3:50 pm

James, I run a different fuel pressure gauge however the symptoms may point to a similar resolution. When we have fuel pressure fluctuation in the Shadin, it means, either an electrical problem or an air leak somewhere in the fuel system.

Have you been able to track the fluctuation and any actual corresponding change in engine perfroamcne via the JPI download? We do this by noting the time of the fluctuation and then look for it in the download.

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Re: JPI 930 Install Costs?

Postby N3322G » Wed Apr 10, 2013 4:11 pm

Let me add another tip we've used to locate problems in the past. By logging when the fluctuations occur and the altitude, we found electrical ones were random and happened at any altitude, air leaks happened predominantly at higher altitudes. Hope one of the ideas helps you find the problem.
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Re: JPI 930 Install Costs?

Postby James Turner » Wed Apr 10, 2013 9:28 pm

Hi Pat,

Thanks for your reply.

I did manage to download the flight data yesterday and the FP (the green line) is actually quite stable but it sits at between 5.2-6.5 psi (5.0 psi is the red line and I think 6.0 psi is when the warning is flagged). Anecdotally, the warnings happen at any time; on the ground, during climb, in cruise, and on descent. I should also say having the electric fuel pump on or off makes no difference.

At JPI's recommendation I have placed an in-line pressure snubber immediately before the sensor; no change. At the Avionics shops recommendation I have re-pinned all the connectors on the JPI wiring loom; no change (although I'm not getting GPS COMM fails now...). I have asked JPI for another FP sensor to trouble shoot but they weren't able to do that.

Yesterday in the hanger I switched the electric fuel pump on and left it on for 5 mins to see if the FP indications would spike but they were rock steady at ~4.6psi.

My feeling is that the engine driven fuel pump is to all intents and purposes working fine but producing slightly higher pressure than the nominal 0.5-5.0 psi. The problem is that the JPI warning is very distracting and given that it is a primary value there appears to be no way to adjust the warning trigger level or to cancel the warning for the whole flight...

I'm talking with JPI so hopefully they can come up with something to help...

Regards,

James.

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Re: JPI 930 Install Costs?

Postby Mark Anderson » Fri Apr 12, 2013 12:59 am

James,

I am having the same problem on my 930 after having the electic pump replaced. FP spikes over 5 and get the warning. I was told by someone that there may be an adjustment on the FF transducer that may help? I am stumped. Let me know what you find?

Thanks,

Mark

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Re: JPI 930 Install Costs?

Postby James Turner » Fri Apr 12, 2013 4:17 am

Hi Mark,

I have been in discussions with JPI about the problem. Looking at my engine data it appears that my engine driven pump is functioning correctly albeit at the high end of the nominal range. JPI agree and are sending me a new key card with the Fuel Pressure alarm set to 8psi; albeit at a cost of $100. This will solve the problem for me.

Regarding an adjustment on the Fuel FLOW (?) transducer; I think the person who told you this may have been thinking Fuel Flow rather than Fuel Pressure (I've done it myself a number of times...). There is certainly an adjustment to the Fuel Flow transducer (K factor) but no adjustment to the Fuel Pressure sensor that I know of...

Maybe take a look at your engine data and give JPI a call. I spoke with Ken Friedland on (714) 557-3805. He (and JPI) have been very helpful.

Best of luck.

James.

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Re: JPI 930 Install Costs?

Postby Mark Anderson » Sat Apr 13, 2013 2:01 am

James,

Thanks for the info. I will contact them and do the same. I feel sure that my pump is fine. Did they change your red line to 8psi or just change it so the alarm does not flash until 8 psi?

Thanks again,

Mark

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Re: JPI 930 Install Costs?

Postby James Turner » Mon Apr 15, 2013 5:20 am

Hi Mark,

I haven't received the new key card yet but I would be pretty sure they will have kept the limits as per the POH (5.5psi) and just adjusted the alarm limit. What I hope they have done is increase the scale of the gauge to show up to 8psi. I'll let you know.

James.

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Re: JPI 930 Install Costs?

Postby Mark Anderson » Tue Apr 16, 2013 2:06 am

That is what I thought. Yes it would be nice if they increase the scale. Did jpi require you to send them a download of your engine data. I haven't had time to contact them yet.

Thanks,

Mark

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Re: JPI 930 Install Costs?

Postby James Turner » Fri Apr 19, 2013 7:34 am

Hi Mark,

Yes they did. Actually it was the first time I had downloaded any data. Good learning experience.

James.

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Re: JPI 930 Install Costs?

Postby Mark Anderson » Sat Apr 20, 2013 2:05 am

James.

I received my card and the USB memory stick from JPI today. It came with instructions but not real sure how to install the card. Did you install yours yet?

Thanks,

Mark

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Re: JPI 930 Install Costs?

Postby James Turner » Sat Apr 20, 2013 11:49 pm

Hi Mark,

Wow! That was quick.

I have been out of the country for the week so I'm not sure if my card has arrived yet. I'll be back home next week and get on to it then.

I assume that you'll need to remove the unit (unless you have good access behind the panel). I would imagine that with all power removed peel back the sticky label cover, remove the old card with a pair of tweezers and replace with the new card. Replace and refit the unit.?

I guess we'll need avionics sign off in the log book also...

I would also imagine that we will need to re enter all the calibration data. I will have to remember to copy it all down before I start the process...

Let me know how you get on...

Cheers,

James.

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Re: JPI 930 Install Costs?

Postby James Turner » Thu Apr 25, 2013 10:39 pm

Update,

I fitted the new key card today along with updating the software from the supplied USB stick. All went very smoothly with the most difficult part being removing and refitting the unit to gain access to the key card slot. I just followed the instructions and it all seemed to work. One thing I did note was that at some stage in the process you need to hold the STEP and LF buttons down to accept a change but the buttons are not marked accordingly. A small bug in the software maybe??

The flight test went well and I can confirm that the FP scale is now 0-8psi with the red line at 8psi.

Cheers,

James.

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Re: JPI 930 Install Costs?

Postby Mark Anderson » Fri Apr 26, 2013 1:08 am

James,

Good news! Did you have to reset your K factor or have to make any adjustments? Did you lose your past flight data or did it change anything else?

Thanks,

Mark

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Re: JPI 930 Install Costs?

Postby James Turner » Fri Apr 26, 2013 11:46 pm

Hi Mark,

Yes, make sure you go into the fuel table edit mode and note down the figures you have in there. Make sure you read the on screen prompts carefully as it is not totally intuitive and you don't want to accidentally delete your fuel table data... From memory you want to select 'Restore User Data' to view your current fuel table numbers... After you've installed the new software go through the process again to input the old figures into the new table.

Also go into the pilot programming mode and note your K factor, HP constant, MAP correction and any other Pilot Programmed values. Again when you go to re-enter this info in the new software this is where you need to press Step and LF to 'Set' the input. This is not clearly labelled...

It sounds complicated but is actually pretty easy. I made sure I had the install manual handy.

Best of luck,

James.

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This topic was modified 4 years ago by ICS archives 2008-2018

   
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