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fuel gage low level warning

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fuel gage low level warning

Postby Randy Johnson » Sun Jun 26, 2011 2:38 pm

My 1962 250 has four tanks and 90 gallon fuel capacity. I love everything about this airplane but the fuel system. Am I the only guy who would like a low fuel level warning light (idiot light)? I know your scan should include the fuel gage and so far so good. Just have anxiety about missing it. Is there an add on solution that others have had success with?
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Re: fuel gage low level warning

Postby Andrew Foster » Sun Jun 26, 2011 3:09 pm

We have the JPI 450 fuel flow. It gives a very accurate reading of the fuel used, fuel remaining, fuel needed to next waypoint if talking to your gps, which can be a portable unit, time reamining in fuel, etc. All this for a very reasonable price. Instalation was fairly easy on our 61, which has a carb. Highly reccomend this product.
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Re: fuel gage low level warning

Postby Randy Johnson » Sun Jun 26, 2011 3:29 pm

Thank you. This is exactly what I was looking for. Does your fuel flow computer give you best groundspeed for fuel usage ratio? In other words, want to maximize highest groundspeed with best fuel consumption ratio...Dont know if there is such a thing but it would be great to have a computer tell you where that data point is.
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Re: fuel gage low level warning

Postby N3322G » Sun Jun 26, 2011 5:09 pm

Randy,

 

Our shadin fuel flow computer helps with all you have mentioned

Pat

 

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Re: fuel gage low level warning

Postby md11flyer » Sun Jun 26, 2011 8:19 pm

Randy:

 

Here is another alternative. This is a 4 tank fuel guage that is fully stc'd as a direct replacement for your panel mounted
guages. They also have a 6 tank model if you have tip tanks. When I have extra cash burning a hole in my pocket I am
going to invest in one. The cost for a 4 tank model is around $700 plus install.

The nice advantage is you know how much is in each tank at a glance. Also this unit uses the factory sensors, making the install somewhat
less demanding.
Here is the web site: http://www.aerospacelogic.com/store/index.php?dispatch=products.view&product_id=151
You can download the install and owners manual as well.

And no, I have no ties to this company... :)

Regards,
Gary

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Re: fuel gage low level warning

Postby tomburke1 » Mon Jun 27, 2011 1:28 am

Gary, were you able to get the aux tank guages to indicate the 1st 2 gallons of fuel you added to them? When I installed mine, the way the floats were installed in the tank required the addition of 2 gallons before the float got wet.
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Re: fuel gage low level warning

Postby md11flyer » Mon Jun 27, 2011 3:55 am

Tom:
No, I have not bought them yet.. to many upgrades this year, including the seatbag airbags when they get here.
I am probably looking at this fuel guage at next annual. hmmmm sounds a bit iffy if the guage doesn't register till 2 gallons are put in...
was the aircraft level? I wonder if this is a piper norm. Maybe the floats are supposed to be sending an empty signal with 2 gallons left????

 

Looked in the piper documentation and all it says is the guage must read correct when tank is empty... which it does in this case so the maybe all piper
fuel guage senders are set up this way... the last 2 gallons after the guage reads empty are for the wife and kids... :D

I know the service manual shows a set up rig for testing the senders but it doesn't indicate what level the float becomes wet in the tank.

Did you get the same reults for both auxs? If so I guess you could just fly on the auxs until the guage reads completely empty and then take your time to change to the mains.

I am assuming that the senders were not at sometime "readjusted by someone, ie wire attached to the float bent so the guage would show empty at 2 gallons."

IF that was the case then the simple fix would be to bend it back to the original.

My 2 cents....

Gary

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Re: fuel gage low level warning

Postby tomburke1 » Mon Jun 27, 2011 12:40 pm

I was under the assumption that you had alreaady installed the guage. I appologise.
The way the fuel senders are situated in the aux tanks precludes them from registering the first 2 gallons. No amount of adjusting seems to be able to change that.

 

I had all 4 senders repaired by Webco, and when they were returned they worked properly. By the way, if you decide to have yours done, Webco charges for the repairs that they do to the senders, and if the senders require everything their price was a little less then the outfit in PA. If they didn't need everything replaced the cost was lower. The outfit in PA charges 1 price no matter what is needed, and that price is a bit higher then Webco's price if everything is replaced.

The main tanks register properly. How I compensate for the aux problem is to use my JPI Fuel Flow to measure 2 gallons after the 13 gallons is used from each tank. My aux tanks actually hold 15.5 gallons from empty so their is a little cushion there. It takes a little bit of attention, but it is only important on extremely long flights. I like seeing the fuel display of all 4 tanks at a glance and they are pretty accurate, which is far better then the original guages.

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Re: fuel gage low level warning

Postby md11flyer » Mon Jun 27, 2011 2:29 pm

Yes, that was the light bulb that went off when I first saw the unit. You have, in my case 6 fuel tank levels at a glance and a
warning when they are approaching empty. For the price it seems like a good bargain. Also for the twin it gets rid of the micro switches attached to
the fuel selectors as well as the some of the wiring attached to the fuel selector panel. (from the switchs for the tip/aux tank )

 

I have a shadin fuel flow that is dead accurate, but it only tells you what is in the sum of the 3 tanks on that side. The
guage will be going in at next annual.

Gary

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Re: fuel gage low level warning

Postby tomburke1 » Mon Jun 27, 2011 2:46 pm

I think that they made the 4 tank guages because I and others asked for a 4 tank single guage. I planned to put the guages together horozontially and use the outside guages for the aux's, and the indide ones for the mains. That did't work out because of the instrument markings so i mounted them vertically. Used the top one for the mains, and bottom for the aux's. It makes weight and balance situations a bit easier, and gives you at a glance a good idea of fuel on board. With a fuel flow likem the JPI in conjunction with the guages you would really have to work at it to have a fuel exhaustion problem. I do suggestthat you test your senders and if they are off, have them looked at,,I preferred Webco for that, and wire the lighting so at night the power comes off the instrument light circuit so the glare from the guage can be reduced.
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Re: fuel gage low level warning

Postby skipsouthernsky » Mon Jun 27, 2011 3:18 pm

Dear Randy,

 

Most newer model electronic fuel flow guages have a "miles per gallon" read-out when hooked to a GPS. Is that the information you were asking about ? Of course there are other read-outs available as well. Most guages have limited space available for presentation and require multiple button pushes to get to the particular info that you want, but when linked to a GPS, the GPS usually has a page that presents most of the fuel flow information on one page for an easier overview of the total fuel picture.

Sincerely,
Skip Dykema

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Re: fuel gage low level warning

Postby kenhill » Mon Jun 27, 2011 6:29 pm

I would still like something simple like an indicator light that the fuel pressure has dropped between the engine fuel pump and the carb. Or would this not provide enough time to switch tanks before the engine dies?
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Re: fuel gage low level warning

Postby tomburke1 » Mon Jun 27, 2011 10:56 pm

I have fuel injection and when it stumbles you have to be quick or it will quit,
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Re: fuel gage low level warning

Postby Randy Johnson » Mon Jun 27, 2011 11:00 pm

Thanks Skip. Just wondering if we could get the computer to analize the fuel flow and groundspeed to give "best throttle setting". Probably a pipe dream!

 

By the way I tried running an aux tank dry on the ground to see if it would give me time to respond...it just died...no sputter...no indication of fuel starvation. That got my attention!

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Re: fuel gage low level warning

Postby tomburke1 » Mon Jun 27, 2011 11:17 pm

Randy, in flight the prop will be wind driven and I forget the time span they say it takes to start, but believe me in real life it seems forever,,, In a FI engine if you catch it as the fuel pressue/fuel flow first shakes you can keep it running without interuption.
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Re: fuel gage low level warning

Postby Randy Johnson » Tue Jun 28, 2011 1:46 pm

Thats good to hear. I fly over the gulf alot so another good reason for altitude! Skip I just re read your message and the miles per gallon is a good start...didnt realize It was available. Do you have a fuel flow gage you would recommend?
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Re: fuel gage low level warning

Postby N3322G » Tue Jun 28, 2011 5:55 pm

Randy,

Here's the link for Shadin and its key features as you scroll down the page.

http://www.shadin.com/products/fuelflow/digiflo.html

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Re: fuel gage low level warning

Postby Jay » Wed Jun 29, 2011 1:30 am

I have a JPI 760 connected to my GNS 480 which, between the two of them, provide all the fuel information that a person could want. The JPI will "alarm" (flash) when your overall predicted fuel reserve drops below a pilot selectable amount, in my case an hours worth of gas. It doesn't alarm when I HAVE only an hour's left, it alarms when, based on the fuel on board and my GPS flight plan, it predicts that I will have an hour's worth of fuel left at the destination. In some cases (bad winds) that might be as soon as I level in cruise, so I get plenty of warning.

For tank switching, I use an old school solution. I take off on the mains. When I switch to my tip or aux tanks, I note the amount of fuel on board, subtract 28 gallons (for a bit of fudge factor and write (for example) "TIPS OFF 88" on a post it note that I put right under the JPI. When the JPI says I have 88 gallons remaining, I switch. Works fine.

If it's going to be a max range effort, then I'll burn off all 30 gallons before switching, and warn my pax that there might be a stumble or two.

Jay

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Re: fuel gage low level warning

Postby tomburke1 » Thu Jun 30, 2011 12:49 am

By the way, the fuel guages frrom Aerospace Logic Flash when empty. At night it can be a little annoying.
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Re: fuel gage low level warning

Postby md11flyer » Thu Jun 30, 2011 2:56 am

Tom. Can you not turn the flashing empty tank off? That would be annoying if you have the 6 tank model for the tip tanks
as most of time the tips are empty.

Gary

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Re: fuel gage low level warning

Postby skipsouthernsky » Thu Jun 30, 2011 9:09 pm

Dear Randy,

Some of the more experienced Comanche pilots I know have run tanks dry on carbureted Comanches (not recommended on Fuel Injected Comanches). I have run tanks dry a few times for the purposes of having the tank be empty when on the ground and ready to remove for replacement. It is not a big deal and I can say that upon landing there wasn't a teaspoon of fuel left in the tank. Ideally, you don't want the engine to quit (can you spell sudden cooling?). The procedure is while at a safe altitude, to know about when it will be empty based on calculated time to empty and have the co-pilot watch the fuel pressure guage. About five seconds before the engine quits, the pressure will drop and you better switch immediately when that happens or the engine will quit. Not complicated, but someone has to be watching the guage in a dedicated manner. Not the pilot during flight. Never tried to run a tank dry while on the ground. Just drain it.

I guess I'm not understanding your question about power settings. If you have a fuel flow type meter and it is hooked to the GPS, then most of them will tell you MPG. If you want to know what is the most economical engine setting to run, just play with the engine setting while watching the MPG on the fuel meter. It will change as you change the power settings and airspeeds. Look for the max MPG or whatever criteria you are wanting.

I use JPI engine analyzers with fuel flow. I'm not sure what to say about recommendations though. While doing the installation, I usually curse JPI about every minute or so. Something about them is a huge pain to install. As a pilot, after all the installation is done, I really like to way it works. Communicating with their factory can be extremely frustrating if you run into any kind of problem. For example, don't try to call them on a Friday. They all go home some time around mid morning on Friday. Be prepared to hold a looooooong time when contacting them. When the instrument is in the panel and working, I forget all that other stuff.

Sincerely,
Skip Dykema

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Re: fuel gage low level warning

Postby Ray B » Fri Jul 01, 2011 3:03 am

Hi Guys, Here's my two cents. 40 years ago my first Comanche, a '62 250 with 4 tanks, was always run to "tanks dry" on long runs just like the book said to do. Your right the engine does not sputter it just quits! You need to pull the power back to idle switch tanks and turn on the electric pumps. The engine is still windmilling and catches quickly. (If you don't pull the power back the prop will surge up and down as it has gone flat trying to maintain RPM when the power stopped.) You'll usually be 100 feet higher once the engine starts as you just can't help pulling back a bit during the tank switch, the whole thing takes 5 to 10 seconds. I normally took off on the left main switched to both aux tanks at 2000ft and climb speed of 140mph. Aux tanks usually went to 2hrs 20-30mins. switched back to left main and ran to dry usually about the 5 hour mark where the right main was sellected with a planed landing at 2 hours or less which gave a 30 minute reserve. (When you know the tank is empty you won't switch back to it in an emergency).------This all worked well as long as we only had Comanche drivers aboard. However. with regular passengers the pucker factor was high amongst the guests when the fire went out! The solution came with the installation of a fuel pressure switch wired to an amber light placed on the upper left side of the panel. The light came on a good 30 to 40 seconds before "All Quiet" and gave plenty of time to switch tanks. As I recall it didn't cost $100 to have the shop put it in. N6659P only has 60 gallons so I never plan more than 4 hour jumps. (In reality my bladder/butt range is no more than 3 hours so running to dry is not needed anymore). Hope this gives some food for thought. Ray B
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Re: fuel gage low level warning

Postby Randy Johnson » Wed Sep 07, 2011 1:43 am

Wow. Ray thanks for the great history lesson...and a superbly simple solution for a low level warning.

Gotta ask:
What model is your fuel pressure sensor, where does it measure pressure in the system, and is it preset or did you set it to alarm at a particular pressure?

Skip I also appreciate your higher tech advice. From all a wonderful response to my question. It amazes me how knowledgable and helpful the members of ICS are..THANK YOU.

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Re: fuel gage low level warning

Postby MULEFLY » Thu Sep 08, 2011 3:17 am

Randy/Tom... the Shadin, if connected to a GPS will give you MPG... which would be your "best throttle setting"
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Re: fuel gage low level warning

Postby Mark Anderson » Sat Sep 10, 2011 3:42 am

I removed My engine/fuel engine cluster and installed a JPI 930 in it's place. It is coupled with my Gamin 530 that has a fuel planning page that computes fuel required, reserve, endurance and several other things. The 930 allows you to view fuel quantity in all 4 tanks on the main page. When a tank goes to zero a red message flashes on the display that tells you which tank is empty. I burn my AUX tanks to zero before I switch and I have never run it completely empty. Usually there is about a gallon left in the tank. Over all the JPI is usually within 5 gallons of actual fuel. There is a calibration process that you can continually adjust. I only adjusted mine a couple of times and left it alone. Also if fuel press goes below .5 PSi it flashes fuel pressure low. I am very happy that I made this upgrade.
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Re: fuel gage low level warning

Postby N3322G » Sat Sep 10, 2011 12:49 pm

Mark,

Nice to hear about someone with the new 930. On the fuel did you mean it is within 5 gallons or 0.5 gallons? I'd be interested in the calibration process. If I have it right - the 930 can replace all the cluster gauges - and that puts it somewhere in the future for us. The shadin we have today and all of its predecessors since 1979 have gotten the fuel to within 0.1 to 0.2 gallon over the 4 to 11 tanks we have/have had in use.

On other 930 functions, would you start a new thread and share what you've experienced? I think several parties might be interested.

Pat

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Re: fuel gage low level warning

Postby Mark Anderson » Sun Sep 11, 2011 8:18 pm

Pat,
L
I Meant 5 gallons of total fuel in all of the tanks. But after thinking about it I believe it is a little more accurate than that. If I am not mistaken this uses a Shadin system. I feel sure that I could get it more accurate. I need to go through the calibration again. I always have more fuel in the tanks than what the JPI says. Better this way than vice versa. It is more accurate on a long cruise flight rather than a boring holes flight. It comes with what they call a K factor. This can be adjusted through an in flight procedure of going to 8000 feet and recording temperature, pressure altitude and % HP and comparing to the Charts in POH. It comes with a math formula to come up with the new K factor. I am going to have to read through it again as I am going from memory. I will do that on a 930 thread. With twin you would need the 960.I will say that the initial install was not smooth. Some of the issues were a bad fuel flow transducer, unit for fuel injected instead of carb. As someone has already posted ,JPI is not very customer service oriented. With that being said I love the system. It is also very useful for maintenance. I had a Mag failure at altitude ( checked normal on the ground) a few months ago and my mechanic was able to down load the data with a thumb drive put it on the computer and diagnose the problem. It records what your engine is doing every 3 seconds; temperatures, pressures, and a whole bunch of stuff. It also is a good log book as it keeps a running tally of all your flights. Hope this helps. Be glad to provide more info! But I love it overall!
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