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Split Flaps in my PA-30

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Split Flaps in my PA-30

Postby Tim Puliz » Sun Mar 23, 2014 12:32 am

Today, while preparing for an ATP check-ride, we were performing a full-flap, stall recovery. After a nose-down recovery and retraction of the flaps, the plane seemed to be flying in an engine-out scenario. What really happened was the right fowler flap did not fully retract, but the left flap did. It looked like the right flap retracted about 1/2 way.

 

After landing, we were able to retract the flap fully; (once there was no pressure on the flaps). We we able to deploy and retract the flaps successfully on the ground several times at the hanger.

Does anybody have any suggestions as to what needs to be repaired/replaced?

Sincerely,
Tim Puliz
Reno, Nevada
775-742-3253

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Re: Split Flaps in my PA-30

Postby Kristin Winter » Sun Mar 23, 2014 3:04 am

Tim,

 

Check the flap tracks themselves. Do the slots look like dogbones? If so, you need to replace one or more of the six track brackets. Next, clean the tracks and determine whether you have steel or nylon rollers. The nylons are about the same color, so you really need to check for hardness, magnetism, etc, to be sure you know what you have. Get nylon ones of you don't have them. Clean the flap tracks, but do not lube them with the nylon rollers. Look at the spring on the inboard end of the wheel well. Does that spring look like it has been there forever? If so, replace it. It helps pull the flaps up. While you are at it, there is another spring in the wing, forward of the flap actuator arm. It has likely been there forever too.

I have done all that on my twin, with the exception of replacing the flap tracks. That may be one of my next projects.

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Re: Split Flaps in my PA-30

Postby Tim Puliz » Sun Mar 23, 2014 5:53 am

Thank you so much Kristin. I'm forwarding on your comments to our mechanic.
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Re: Split Flaps in my PA-30

Postby Kristin Winter » Sun Mar 23, 2014 7:14 am

Tim,
If you need some Comanche specific help, I am just over the hill and across the central valley.
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Re: Split Flaps in my PA-30

Postby N3322G » Sun Mar 23, 2014 3:35 pm

Tim,

 

Exact thing happened on my ME checkride on during simulated approach to landing and go around. Thought examiner had pulled an engine. Plane was only 5 years old. Prior Twin Cos required grease on the flap tracks and the 'new' 39s had nylon rollers and did NOT require grease. So the problem was grease in December in Chicago cold where it was not supposed to be.

Hope this helps.

Pat

 

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Re: Split Flaps in my PA-30

Postby Tim Puliz » Sun Mar 23, 2014 3:45 pm

Thanks Pat.
I'll pass this on. My Mechanic is concerned because there is supposed to be a cable connecting the two flaps and is supposed to prevent this from happening.

 

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Re: Split Flaps in my PA-30

Postby 9089P » Sun Mar 23, 2014 3:59 pm

Hi Tim,

 

While training for my commercial, I had the same thing happen during recovery from slow flight configuration. After checking the items noted above we decided to change the springs, both inboard and outboard. They had all been changed when the aircraft was painted roughly 5 years earlier. Upon opening up the flap we found that the mechanic at the paint shop had failed to properly install the cable that attaches between the spring and the flap. The cable was not in it's "track" and as a consequence it had far more drag than it should have. We put the cable in the track, problem solved.

Good luck, Don

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Re: Split Flaps in my PA-30

Postby Tim Puliz » Sun Mar 23, 2014 7:54 pm

Thanks Don.

 

I'll pass it on.

Tim

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Re: Split Flaps in my PA-30

Postby N3322G » Sun Mar 23, 2014 9:25 pm

Tim,

 

Interesting comment on the cable - have not seen that in the Twin Comanche Service manual. You might ask the mechanic where in the service manual he found that information because in the 44 years our Twin has been in the family, I have not seen or heard of this. Please be sure the mechanic is familiar enough with Twin Comanches to do this work or it may be an expensive 'repair'.

Pat

 

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Re: Split Flaps in my PA-30

Postby Kristin Winter » Mon Mar 24, 2014 4:35 am

 
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Re: Split Flaps in my PA-30

Postby Tim Puliz » Mon Mar 24, 2014 4:43 am

Kristen,

 

Thanks for the clarification. These forums have just been terrific. I hope to provide knowledge I pick up along the way to all of you!

Sincerely,

Tim Puliz

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Re: Split Flaps in my PA-30

Postby 9089P » Mon Mar 24, 2014 7:41 pm

Hi Pat,

 

The "flap return cable" is item #27, figure 5-5, sketch B, on page 1G8, in my Piper service manual rev, 4/10/81. This manual is for singles but I'm confident the twins have the very same cable. I have attached a copy of the drawing.

Don

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Re: Split Flaps in my PA-30

Postby Tim Puliz » Mon Mar 24, 2014 8:14 pm

Don.

 

Thanks for the drawing. I'll forward this on to my mechanic as well. I did send him the entire PA-30 service manual a couple years ago.

Sincerely,

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Re: Split Flaps in my PA-30

Postby N3322G » Mon Mar 24, 2014 8:18 pm

Hey Don,

 

How very kind of you to go to the effort to post the diagram for everyone's benefit.

I'm familiar with the flap return cable. My concern for Tim was that someone was trying to convince him there was a cable that prevented the split flap condition and to the best of my knowledge there is no cable on a Comanche that will prevent that. I've replaced lots of parts in the years since I inherited. I have zero desire to have my most precious husband take the plane backpacking in the mountains and have a problem. He is a fine pilot in his own right but why make it any harder on him than it has to be? So in this area alone - flap tracks have been replaced and flap springs and I've personally assisted in adjusting the return cable. This stuff is why I go to annuals - you learn a lot.

As Kristin so eloquently put it, there is a misunderstanding somewhere.

Last edited by N3322G on Mon Mar 24, 2014 8:24 pm, edited 1 time in total.
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Re: Split Flaps in my PA-30

Postby Tim Puliz » Mon Mar 24, 2014 8:24 pm

Don, Pat:
We were confused before these posts. Thanks to both of you.

 

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Re: Split Flaps in my PA-30

Postby Kristin Winter » Mon Mar 24, 2014 9:54 pm

 
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Re: Split Flaps in my PA-30

Postby 9089P » Tue Mar 25, 2014 2:06 am

Hi Kris,

If you don't like the description you will need to take it up with Mr. Piper. It's his term for the part. As an aside I think he is right. The cable in question attaches on one end to the spring the assists in returning the flap to the retracted position and on the other end to the flat. So........?

Don

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Re: Split Flaps in my PA-30

Postby Kristin Winter » Tue Mar 25, 2014 3:55 am

Don,

OK! You are looking at #27. I was looking at the main cable that pulls the flap down. The other cable only goes from the inboard spring to the flap itself, working to pull up the flaps. To Tim's original question, that cable does not connect to the other flap. The flaps are independent and there is nothing to keep them from going asymmetrical, other than good maintenance.

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Re: Split Flaps in my PA-30

Postby Zach Grant L1011jock » Tue Mar 25, 2014 11:14 pm

As you can tell by the drawing, the flap return cable is actually connected to the spring. There is a lock on the right flap when full up (so you can step on it) but the left flap can be manually lowered on the ground by simply grabbing the flap and pushing down while pulling aft. By dropping the flaps slightly to disengage the lock, the right flap can be dropped manually as well. By doing this by hand you should be able to feel any roughness or dragging. Additionally, if you need to get nylon rollers, ICS has drawings to have them made courtesy of Hans. Let me know if you need them.

Zach

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Re: Split Flaps in my PA-30

Postby Tim Puliz » Wed Mar 26, 2014 1:06 am

Thanks Zach,

I'll pass on your comments to my mechanic...

Tim

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Re: Split Flaps in my PA-30

Postby Charles Schefer » Wed Mar 26, 2014 7:18 pm

I read this post with great interest and thanks to all posted learned things about the flaps that did not know. I had no idea that the springs and air pressure is all that retracts the flaps - wow. I would have "assumed" they were somehow linked together (left and right sides) but if that's not the case that's good to know!

When Cliff did my last annual he replaced 3 of the six flap tracks because they were "dogboned" I think. I have the nylon rollers (and we just double checked that this morning with a magnet). I am REALLY glad I read this thread because I bought the stuff pictured below to lubricate them. I was surprised to read in several posts above that the nylon rollers should NOT be lubed. Sure enough the service manual shows that. Luckily we had not yet lubed them but unluckily it looks like I bought this stuff for nothing... This stuff meets the "slip-spray" lubricant called out for in the book but only for the steel rollers. Live and learn...

FYI if anyone does need this stuff Sky Geek carries it. It's the only place I could find it.

- Charles

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This topic was modified 4 years ago by ICS archives 2008-2018

   
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