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Nose Cowl Fastners

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Nose Cowl Fastners

Postby Charles Schefer » Tue Apr 23, 2013 6:49 pm

I've already read other threads on this topic including this one -> viewtopic.php?f=86&t=6330&p=52261&hilit=cowl+fasteners#p52261 and I know from those threads that others have converted to using nut plates and screws for the nose cowl instead of those pesky Southwind fasteners (which my IA and I spent 30min fighting with the other day). My plane has beautiful stainless steel hardware all over including the engine cowls which have really nice Phillips head fasteners with stainless steel beveled / conacle trim washers - I just love them. But those coin-slot Southwind fasteners are still on the nose and ugh what a pain!!!

 

So I spoke to Phillip over at Webco and he suggested the nut plates and screws. When I asked about an STC or some type of FAA approval for this conversion he said I needed to read up on "owner supplied parts" and then call him back to order. I've heard of this more than once and in fact even my PMI at the FAA had mentioned it to me at one point. Any thoughts on this topic appreciated and specifically with regard to the nose fasteners.

- Charles

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Re: Nose Cowl Fastners

Postby MULEFLY » Tue Apr 23, 2013 10:12 pm

Put a Miller Nose on it and you gain a locker good for up to 130#... :-)

 

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Re: Nose Cowl Fastners

Postby Charles Schefer » Tue Apr 23, 2013 10:32 pm

 
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Re: Nose Cowl Fastners

Postby MULEFLY » Tue Apr 23, 2013 10:39 pm

Charles.. I think it is available (or close)... Kts-2U has the STC (so I'm told). I agree the painting would be a pain tho. I have it, I like it, it was on the airplane when I purchased it. Sometimes I pull into an FBO and get asked, "How do you like your Seneca?"

 

All the best!
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Re: Nose Cowl Fastners

Postby Charles Schefer » Tue Apr 23, 2013 11:25 pm

Jim, Knots2U does have an aftermarket nose for the Comanche but it's not the Miller Nose and it does not have a storage compartment. It's just a slightly longer nose that is allegedly more aerodynamically efficient. At least that's my understanding though I could be wrong. Their "Radar Nose Kit" is what I am thinking of -> http://www.knots2u.net/radar-nose-kit-p ... 9-30radar/

 

- Charles

Last edited by Charles Schefer on Tue Apr 23, 2013 11:27 pm, edited 1 time in total.
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Re: Nose Cowl Fastners

Postby N3322G » Tue Apr 23, 2013 11:27 pm

Yup - hate those southco fasteners. Did the nut plates and screws a few years back on the nose cowl. Next improvement is teflon chaff strip vs cotton shred-prone chaff strip.
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Re: Nose Cowl Fastners

Postby MULEFLY » Tue Apr 23, 2013 11:29 pm

I think that they may have both... the just purchased/agreed to the Miller mods in the last couple of years. I know that they were working on the Miller wing lockers and I told them that if they wanted to see an actual Miller nose that I would bring my airplane over... only 30 miles away.

 

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Re: Nose Cowl Fastners

Postby Charles Schefer » Tue Apr 23, 2013 11:30 pm

 
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Re: Nose Cowl Fastners

Postby N3322G » Tue Apr 23, 2013 11:49 pm

Covered in last week's CPTP Seminar under owner produced parts. The screws are the equivalent form, fit and function in my book.
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Re: Nose Cowl Fastners

Postby Charles Schefer » Wed Apr 24, 2013 12:02 am

 
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Re: Nose Cowl Fastners

Postby Charles Schefer » Wed Apr 24, 2013 12:03 am

 
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Re: Nose Cowl Fastners

Postby jeffrey aryan » Wed Apr 24, 2013 3:10 am

Charles,

 

FYI,

Another approach you might look into is installing "Camlock" style fasteners. The later models have them as standard equipment. Hence, the paperwork shouldn't be that big of a deal. The physical installation process might be about the same cost as installing nut plates. It's worth looking into.

I am going to install them on my twin just before it goes into the paint shop. FWIW.

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Re: Nose Cowl Fastners

Postby Charles Schefer » Wed Apr 24, 2013 1:27 pm

Thanks Jeff. Camlocks are (I believe) what I have on my engine cowls now. The prior owner replaced almost 100% of the external hardware with stainless steel hardware when it went to paint a few years ago (all except for the SouthCo fasteners on the nose that is). I didn't know camlocks might be an option - that was my original aim. I suppose the one advantage of nut plates and screws is that the cowl can lift straight up with one person. With any kind of cam lock or fastener the sides have to be pulled or stretched slightly in order to lift it up. I do like your idea though and will look into it.

 

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Re: Nose Cowl Fastners

Postby Charles Schefer » Wed May 01, 2013 2:00 pm

I checked... and all my engine cowl fastners are stainless steel cam-locks.

 

Back on the nose cowl... This morning I had a chat on this topic with my Principal Maintenance Inspector (PMI) at the local FSDO who oversees my 135 charter certificate (to be clear my PA-30 is not on that cert it is just Part 91 but I wanted his opinion). He said that changing out the SouthCo nose fasteners to nut plates and screws is a good idea but from a paperwork standpoint it's just "substitution of parts" under AC 43.13-1B. I pulled the entire AC down from the FAA website and chapter 7 is the part that deals with hardware. He said replacing using A/N counter-sunk pan-head screws and washers / nut plates would work well. He also said that in his mind this is a simple substitution of parts with no Weight & Balance impact so no 337 is required as it's not really a "major" alteration. He said a simple logbook entry should suffice citing substation of parts under AC 43.13-1B. He also said ultimately it's up to the mechanic installing to determine (major / minor) but in his opinion it's minor. He also said he'd be happy to grant a field approval if we wanted to call it major and do a 337.

We also talked about nut plates and screws vs newer style Cam Lock fasteners and he said either would be fine but he said he thought nut plates and screws would be better on a PA-30 nose for 3 reasons:

1) Easier and cheaper to find a replacement in the field if one is missing

2) He felt cam-locks could come loose more easily than a screw and could do more damage to a prop given the location

3) Given the way the cowl lifts off - nut plates and crews would mean the cowl does not have to be pulled out both sides to lift off the way it does with fasteners (my PMI used to work on PA-30s and is familiar). Pat also commented on another thread that with nut plates and screws she can take the cowl off by herself.

So I think I'll be calling Phillip over at Webco today to order stainless nut plates and screws today along with washers and rivets for install.

By the way... my PMI also said that the topic of "Owner Produced Parts" does not apply here because these are not parts I as the owner have produced. He said OPP comes into play when the owner manufacturers a part and has some original basis for doing so. For Example: The PA-30 battery box - I just ordered a Bogurt stainless steel box but had I decided to buy aircraft grade stainless steel and make my own battery box to the same specs as the original - that would be "Owner Produced". I could also enlist the help of a machine shop to do the actual metal work. But just buying screws and nut plates is not "producing" anything. But under substitution of parts AC 43.13-1B the nose hardware can be replaced legally with a simple logbook entry..

This is what I learned today on this topic...

- Charles

Last edited by Charles Schefer on Thu May 02, 2013 1:29 pm, edited 1 time in total.
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Re: Nose Cowl Fastners

Postby N3322G » Wed May 01, 2013 3:24 pm

Thanks for sharing - also nice to hear positive FSDO input.
Pat

 

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Re: Nose Cowl Fastners

Postby Charles Schefer » Thu May 02, 2013 1:42 pm

 
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Re: Nose Cowl Fastners

Postby Charles Schefer » Wed May 22, 2013 8:17 pm

So... today my IA and I started the process of replacing the SouthCo fasteners with the nut plates and stainless #8 screws and countersunk washer/trim-rings I obtained from Webco. When I ordered the hardware, Webco told me that the rivet holes in the nut plates have a slightly different distance apart than the factory holes for the old SouthCo fasteners but they are "close enough" to work. I recall them saying something about "angling it" and I thought they simply meant angle the rivets inwards through the factory holes to meet up with the narrower nut plate holes. My understanding (or misunderstanding as it turns out) was that the difference would be slight.

Attached here is a pic of how I thought the nut plate would be installed (except that the nut plate of course goes on the inside not the outside - I just put it on the outside to illustrate and make it easier to take the picture):

Install Horizontal.JPG

The problem is the difference in the distance of the holes between the nut plates and the factory holes in the airframe is between 0.05" and 0.06". That's the width of 1/2 or more of a rivet. They simply will not install this way it is not just a slight difference.

I called Webco back and they said it is not the rivets that need to be angled (they agree that won't work), they say it is the nut plates themselves that must be angled and 2 new holes drilled in the airframe. The factory holes used by the SouthCo fasteners will remain unused. Here is a picture of how they say to install the nut plates (again showing the nut plate on the outside instead of the inside simply for ease of picture taking and illustration):

Install at Angle.JPG

I am not sure I want to drill new holes in the airframe for this purpose. According to Webco there are NO nut plates available that match the factory holes. They say that such hardware simply does not exist.

My question for the ICS forum and in particular, Pat and others who have made the nut plate conversion... are your nut plates installed as shown in the first picture or the second picture? If installed in the factory holes as shown in the first picture, can you tell me what kind of nut plates were used and where to get them. If as in the second - any advice on how much to angle and / or lessons learned would be appreciated. Overall before drilling new holes I thought it was worth asking more questions.

Many Thanks. While waiting to hear back from the forum we will get on with installing the new Bogurt Battery Box, copper cables, tubing, and Concorde AGM battery. Can't wait for the added cranking power!

Thanks,

- Charles

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Re: Nose Cowl Fastners

Postby N3322G » Wed May 22, 2013 9:49 pm

Charles,

Sure do appreciate your frustration. The fine folks at Clifton made all of those hardware acquisitions and nut plate placements. My job was to start the conversation, fund the project and enjoy the outcome. There were 4 Southco's that were always hard to get in and since we used the same holes, there are now four screws that are hard to get it - a locator/aligner tool fixes it every time. Wish I could be of more help.

Pat

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Re: Nose Cowl Fastners

Postby Charles Schefer » Thu May 23, 2013 6:11 pm

I just spoke to Tim at Clifton, what a great guy to chat with. Tim says that they do the nut plates exactly as described in my second picture of the previous post - the way Webco suggests at a 30-deg angle and drill 2 new holes. Hmmm I will have to think about that. I may just do new SouthCos.

- Charles

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Re: Nose Cowl Fastners

Postby William Flood » Fri May 24, 2013 11:48 am

Sorry to hear that the plan for the nut plates didnt work out. I was very close to calling webco and ordering the same. I think I may grin and bear the Southco's for another while so.

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Re: Nose Cowl Fastners

Postby JIMICS2452 » Fri May 24, 2013 12:31 pm

Not a big deal to drill new holes. Just make sure you can get a squeezer od a bucking bar behind them. In a couple of locations we ended up using Cherry pop rivets.
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Re: Nose Cowl Fastners

Postby md11flyer » Fri May 24, 2013 4:16 pm

What I have done to ease the removal of the bonnet without installing screws, is removing the retainer rings on the fasteners.When I do the halve turn of the fastener
to remove them they just dangle loose in the hole and I simply feed them out of the hole.
This way you get the best of both worlds, fast removal of the halve turn fastners and no scratching of the paint.

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Re: Nose Cowl Fastners

Postby Charles Schefer » Tue May 28, 2013 2:27 pm

Gary, that's a rather clever idea.... What I really would like about the nut plates and screws (or camlocks) is the nice stainless trim ring around the outside. I don't like the way the SouthCo screw heads are right up against the paint work.

- Charles

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Re: Nose Cowl Fastners

Postby Charles Schefer » Tue May 28, 2013 3:59 pm

I haven't given up on the idea of nut plates and screws using the factory SouthCo rivet holes yet. I have spoken with someone at Aircraft Spruce and sent the attached diagram and they are going to see if they can source them. I'll let you know what I find out.

- Charles

Nutplate Diagram.png
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Re: Nose Cowl Fastners

Postby bernard nowlen » Tue May 28, 2013 5:06 pm

I like gary's idea. I think one could selectively remove the retainer washers on the fasteners that cause problems. Perhaps just the bottom side corners ?
Ideas ?
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Re: Nose Cowl Fastners

Postby Charles Schefer » Tue May 28, 2013 5:12 pm

Bernie - I agree with your thinking and Gary's idea. If the side retaining clips are removed that should solve 90% of the fussiness of the SouthCos. I'm also looking at CamLocks but I don't know that they will make it all that much better. If Spruce comes up with nutplates that are 3/4" on center (rivet holes) to match the factory holes than I will go that way but otherwise - new SouthCos with removed retaining clips. Brilliant!

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