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Nose Cowl Fastners
So I spoke to Phillip over at Webco and he suggested the nut plates and screws. When I asked about an STC or some type of FAA approval for this conversion he said I needed to read up on "owner supplied parts" and then call him back to order. I've heard of this more than once and in fact even my PMI at the FAA had mentioned it to me at one point. Any thoughts on this topic appreciated and specifically with regard to the nose fasteners.
- Charles
Charles Schefer- Posts: 563
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Re: Nose Cowl Fastners
Jim
- MULEFLY
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Re: Nose Cowl Fastners
All the best!
Jim
- MULEFLY
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Re: Nose Cowl Fastners
- Charles
Charles Schefer- Posts: 563
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Re: Nose Cowl Fastners
Patricia Jayne (Pat) Keefer ICS 08899
PA-39 #10 Texas
N3322G- ICS member
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Re: Nose Cowl Fastners
Jim
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Re: Nose Cowl Fastners
Patricia Jayne (Pat) Keefer ICS 08899
PA-39 #10 Texas
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Re: Nose Cowl Fastners
FYI,
Another approach you might look into is installing "Camlock" style fasteners. The later models have them as standard equipment. Hence, the paperwork shouldn't be that big of a deal. The physical installation process might be about the same cost as installing nut plates. It's worth looking into.
I am going to install them on my twin just before it goes into the paint shop. FWIW.
Jeff
- jeffrey aryan
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Re: Nose Cowl Fastners
- Charles
Charles Schefer- Posts: 563
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Re: Nose Cowl Fastners
Back on the nose cowl... This morning I had a chat on this topic with my Principal Maintenance Inspector (PMI) at the local FSDO who oversees my 135 charter certificate (to be clear my PA-30 is not on that cert it is just Part 91 but I wanted his opinion). He said that changing out the SouthCo nose fasteners to nut plates and screws is a good idea but from a paperwork standpoint it's just "substitution of parts" under AC 43.13-1B. I pulled the entire AC down from the FAA website and chapter 7 is the part that deals with hardware. He said replacing using A/N counter-sunk pan-head screws and washers / nut plates would work well. He also said that in his mind this is a simple substitution of parts with no Weight & Balance impact so no 337 is required as it's not really a "major" alteration. He said a simple logbook entry should suffice citing substation of parts under AC 43.13-1B. He also said ultimately it's up to the mechanic installing to determine (major / minor) but in his opinion it's minor. He also said he'd be happy to grant a field approval if we wanted to call it major and do a 337.
We also talked about nut plates and screws vs newer style Cam Lock fasteners and he said either would be fine but he said he thought nut plates and screws would be better on a PA-30 nose for 3 reasons:
1) Easier and cheaper to find a replacement in the field if one is missing
2) He felt cam-locks could come loose more easily than a screw and could do more damage to a prop given the location
3) Given the way the cowl lifts off - nut plates and crews would mean the cowl does not have to be pulled out both sides to lift off the way it does with fasteners (my PMI used to work on PA-30s and is familiar). Pat also commented on another thread that with nut plates and screws she can take the cowl off by herself.
So I think I'll be calling Phillip over at Webco today to order stainless nut plates and screws today along with washers and rivets for install.
By the way... my PMI also said that the topic of "Owner Produced Parts" does not apply here because these are not parts I as the owner have produced. He said OPP comes into play when the owner manufacturers a part and has some original basis for doing so. For Example: The PA-30 battery box - I just ordered a Bogurt stainless steel box but had I decided to buy aircraft grade stainless steel and make my own battery box to the same specs as the original - that would be "Owner Produced". I could also enlist the help of a machine shop to do the actual metal work. But just buying screws and nut plates is not "producing" anything. But under substitution of parts AC 43.13-1B the nose hardware can be replaced legally with a simple logbook entry..
This is what I learned today on this topic...
- Charles
Charles Schefer- Posts: 563
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Re: Nose Cowl Fastners
Patricia Jayne (Pat) Keefer ICS 08899
PA-39 #10 Texas
N3322G- ICS member
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- Location: Fort Worth, Texas area
Re: Nose Cowl Fastners
Attached here is a pic of how I thought the nut plate would be installed (except that the nut plate of course goes on the inside not the outside - I just put it on the outside to illustrate and make it easier to take the picture):
The problem is the difference in the distance of the holes between the nut plates and the factory holes in the airframe is between 0.05" and 0.06". That's the width of 1/2 or more of a rivet. They simply will not install this way it is not just a slight difference.
I called Webco back and they said it is not the rivets that need to be angled (they agree that won't work), they say it is the nut plates themselves that must be angled and 2 new holes drilled in the airframe. The factory holes used by the SouthCo fasteners will remain unused. Here is a picture of how they say to install the nut plates (again showing the nut plate on the outside instead of the inside simply for ease of picture taking and illustration):
I am not sure I want to drill new holes in the airframe for this purpose. According to Webco there are NO nut plates available that match the factory holes. They say that such hardware simply does not exist.
My question for the ICS forum and in particular, Pat and others who have made the nut plate conversion... are your nut plates installed as shown in the first picture or the second picture? If installed in the factory holes as shown in the first picture, can you tell me what kind of nut plates were used and where to get them. If as in the second - any advice on how much to angle and / or lessons learned would be appreciated. Overall before drilling new holes I thought it was worth asking more questions.
Many Thanks. While waiting to hear back from the forum we will get on with installing the new Bogurt Battery Box, copper cables, tubing, and Concorde AGM battery. Can't wait for the added cranking power!
Thanks,
- Charles
Charles Schefer- Posts: 563
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Re: Nose Cowl Fastners
Sure do appreciate your frustration. The fine folks at Clifton made all of those hardware acquisitions and nut plate placements. My job was to start the conversation, fund the project and enjoy the outcome. There were 4 Southco's that were always hard to get in and since we used the same holes, there are now four screws that are hard to get it - a locator/aligner tool fixes it every time. Wish I could be of more help.
Patricia Jayne (Pat) Keefer ICS 08899
PA-39 #10 Texas
N3322G- ICS member
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Re: Nose Cowl Fastners
- Charles
Charles Schefer- Posts: 563
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Re: Nose Cowl Fastners
William
- William Flood
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Re: Nose Cowl Fastners
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Re: Nose Cowl Fastners
to remove them they just dangle loose in the hole and I simply feed them out of the hole.
This way you get the best of both worlds, fast removal of the halve turn fastners and no scratching of the paint.
Gary
- md11flyer
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Re: Nose Cowl Fastners
- Charles
Charles Schefer- Posts: 563
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Re: Nose Cowl Fastners
Ideas ?
bernie
- bernard nowlen
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Re: Nose Cowl Fastners
- Charles
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